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What is the position of Anhui Jucheng Fine Chemical Co., Ltd. in China's polyacrylamide industry?

2025-02-21

Anhui Jucheng Fine Chemical Co., Ltd. is one of the important enterprises in China's polyacrylamide (PAM) industry. Its industry status can be analyzed from the following key dimensions:

 

1. Capacity and scale advantages

Capacity expansion: According to the 2024 renovation and expansion project, Anhui Jucheng plans to increase the total capacity of polyacrylamide to 150,000 tons/year through two phases of projects. The first phase of the project will upgrade the original capacity from 60,000 tons to 100,000 tons, and the second phase will add 50,000 tons (including 25,000 tons each for cationic and anionic types)5911. This scale makes it one of the top domestic polyacrylamide production capacities.

 

Full industry chain layout: Since 2012, the company has made breakthroughs in the self-production technology of the key raw material of cationic polyacrylamide **acryloyloxyethyl trimethylammonium chloride (DAC)**, achieving 100% self-sufficiency in core raw materials, reducing external dependence, and improving cost control capabilities19.

 

2. Technological innovation and R&D capabilities

Core technological breakthroughs: Jucheng Chemical uses the homopolymerization-copolymerization co-production technology independently developed, achieving technological leadership in the production of anionic polyacrylamide, and improving product quality by optimizing catalyst selection and process control1.

 

Environmental protection and safety certification: Its expansion project has passed the first domestic chemical process safety and reliability demonstration, and is equipped with advanced waste gas and wastewater treatment facilities (such as RTO incineration, multi-stage absorption process, etc.), which meets national environmental protection standards and reflects the technical maturity and compliance79.

 

3. Market position and industry influence

Domestic market share: According to 2022 data, China's total polyacrylamide production is 1.3623 million tons. After the completion of Jucheng's expansion, the 150,000-ton production capacity will account for about 11% of the country's total production capacity, significantly increasing its market share9.

 

Industry competitiveness: In domestic and foreign market reports, Jucheng is listed as one of the main manufacturers in China's polyacrylamide industry, on par with Shandong Baomo, Beijing Hengju, Aisen China and other companies, especially in the field of cationic products with technical advantages210.

 

Downstream application coverage: Its products are widely used in oilfield mining (accounting for 42% of domestic consumption), water treatment (31%), papermaking (13%) and other fields, meeting the personalized needs of large customers such as CNPC and Sinopec910.

 

4. Environmental protection and sustainable development

Green production practice: Through the expansion project, the company introduced environmental protection technologies such as low-nitrogen combustion, bio-trickling filtration, and activated carbon adsorption. The exhaust gas emissions meet the "Synthetic Resin Industry Pollutant Emission Standards", and the wastewater treatment capacity is increased to 1,200 cubic meters/day, which meets the requirements of the circular economy 59.

 

Policy response: As one of the few domestic companies that has achieved a closed loop of the entire industrial chain, Jucheng has reduced its dependence on imports while promoting the industry's transformation to high-end and environmentally friendly, in line with the country's "dual carbon" goals110.

 

5. Industry recognition and future potential

International competitiveness: Although the global market is still dominated by SNF Group (45% share), Jucheng has gradually narrowed the gap with international giants through capacity expansion and technology upgrades, and has occupied an important position in the Asia-Pacific market (accounting for 47% of the world)29.

 

Growth expectations: With the growth of demand in China's water treatment, oilfield mining and other fields, the global polyacrylamide market is expected to reach US$3.598 billion by 2030. Jucheng is expected to further consolidate its industry position through capacity release210.

 

Anhui Jucheng Fine Chemical Co., Ltd. has become one of the leading companies in China's polyacrylamide industry by virtue of its capacity scale, technological autonomy, full industrial chain integration and environmental protection practices. Its renovation and expansion project further strengthened its competitiveness in the field of high-end products, and is expected to achieve greater breakthroughs in domestic and foreign markets in the future.

What is the shelf life of polyacrylamide?

2025-02-21

The shelf - life of polyacrylamide can vary depending on several factors:

 

1. Solid polyacrylamide

 - Under normal storage conditions (in a dry, cool, and well - ventilated environment, away from direct sunlight and high - temperature sources), solid polyacrylamide powder or granules generally have a shelf - life of about 2 years. If the storage environment is humid, the product may absorb moisture, which can lead to caking and affect its performance. High temperatures can also accelerate the degradation of polyacrylamide, reducing its effective shelf - life.

 

2. Liquid polyacrylamide

 - Liquid polyacrylamide has a relatively shorter shelf - life compared to the solid form. Usually, in a suitable storage environment (room temperature, protected from light), the shelf - life of liquid polyacrylamide is about 6 months. Liquid products are more prone to microbial contamination, especially in warm and humid conditions. Microbial growth can cause changes in the viscosity and chemical properties of polyacrylamide, reducing its effectiveness for applications such as water treatment or oil recovery.

 

It is not recommended to use polyacrylamide after it expires for the following reasons:

  • Deterioration of flocculation effect: During storage, the molecular chain of polyacrylamide will gradually break and degrade. As time goes by, the molecular weight decreases, which will seriously affect its flocculation performance in water treatment or other applications, resulting in the inability to effectively adsorb and bridge impurity particles, making it difficult for the treated water quality to meet the expected standards.
  • Changes in solubility properties: Expired polyacrylamide may be difficult to dissolve, or the solution may agglomerate and become turbid after dissolution, and it is impossible to form a uniform and stable solution. This will not only affect normal addition and use, but may also clog pipes and equipment, affecting the smooth progress of the production process.
  • Generation of harmful substances: When stored for a long time and under poor storage conditions, polyacrylamide may undergo chemical changes and generate some substances that are harmful to the environment or subsequent use. For example, in drinking water treatment, if expired products are used, these harmful substances may enter the drinking water and pose a potential threat to human health.

Polyvinyl Alcohol Current Market Status and Future Prospects

2025-02-21

Polyvinyl Alcohol (PVA) is a versatile polymer with diverse applications in various industries. Its unique properties, such as high tensile strength, good film-forming abilities, and excellent water solubility, make it highly sought after in the market.

 

The market for Polyvinyl Alcohol has grown significantly in recent years, thanks to its wide range of applications. The demand for PVA is driven by its use in sectors such as adhesives, textiles, paper, packaging, construction, and pharmaceuticals. The global market for Polyvinyl Alcohol is expected to witness steady growth due to the increasing adoption of eco-friendly and sustainable materials in various industries.

 

Polyvinyl Alcohol is widely used as a binder in adhesive formulations due to its excellent adhesion properties. Its application in industries such as woodworking, packaging, and labels presents significant growth opportunities. The more commonly used grades are 2488, 0588, 2688, and etc.PVA powder

 

When it comes to the textile industry for various purposes, including sizing agents, warp yarn lubricants, and fiber modification. The increasing demand for eco-friendly textile materials and the growing emphasis on sustainable production methods provide ample opportunities for PVA in this sector. Especially in some developing countries where the textile industry is prevalent. The annual demand for PVA 1788 is extremely huge.

 

With its strong binding capabilities, PVA is extensively used in the paper industry. It enhances the strength and quality of paper products, leading to improved printability and durability. The rising demand for high-performance paper products and the emphasis on recyclability drive the market for PVA in this sector.

 

The development of flexible packaging materials has gained traction in recent years. PVA-based films and coatings offer excellent barrier properties, making them suitable for food packaging and other sensitive products. The growing demand for sustainable and recyclable packaging solutions presents opportunities for PVA-based materials. PVA water-soluble film is also widely used in demoulding and construction industries.

 

The future of Polyvinyl Alcohol looks promising. As industries continue to prioritize sustainability and environmental concerns, PVA's biodegradability and non-toxic nature make it an attractive choice. Additionally, ongoing research and development efforts aim to enhance the properties and expand the application scope of PVA, opening doors for novel uses in areas such as biomedicine, food, cosmetics, and 3D printing.

 

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ElephChem Holding Limited, professional market expert in Polyvinyl Alcohol(PVA) and Vinyl Acetate–ethylene Copolymer Emulsion(VAE) with strong recognition and excellent plant facilities of international standards.

PVB Resin Market Status and Development Prospects

2025-02-21

Polyvinyl butyral (PVB) is a highly versatile and widely used polymer in various industries. It finds extensive application in the automotive, architecture, and photovoltaic industries, among others.

 

In the automotive sector, PVB is used as an interlayer PVB films in laminated glass, providing enhanced safety and sound insulation. In the architectural field, PVB is utilized in safety glass, offering protection against impact, UV radiation, and break-ins. Additionally, the photovoltaic industry employs PVB as a critical component in solar cell encapsulation, ensuring durability and efficient energy conversion.

 

The PVB market has witnessed substantial growth in recent years, driven by increasing demand for safety and energy-efficient solutions across industries. In the automotive sector, stringent safety regulations and rising consumer awareness have boosted the adoption of laminated glass, thereby driving the demand for PVB. Similarly, the growing emphasis on sustainable construction practices has fueled the demand for PVB in the architectural industry, where energy-efficient glazing solutions are sought after.

 

Moreover, the expanding solar energy sector has presented opportunities for PVB in photovoltaic applications. The advancements in solar cell technology and the shift towards renewable energy sources have increased the demand for PVB as a reliable encapsulation material.

 

The future of the PVB market looks promising, with several factors contributing to its growth. The increasing focus on safety and environmental sustainability will continue to drive demand for PVB in automotive and architectural applications. The growing urbanization and infrastructure development across regions also present significant opportunities for the PVB market.

 

Furthermore, advancements in PVB technology, such as the development of new formulations and improved performance characteristics, are expected to expand the scope of PVB applications. Manufacturers are investing in research and development to enhance the properties of PVB, including its optical clarity, adhesion, and resistance to yellowing over time.

 

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Domestic VS. Imported Carbon Fiber What's the Real Difference in Performance?

2025-02-21


In the ever-evolving field of materials science, carbon fiber has become a cornerstone in many high-end sectors due to its exceptional performance. From high-precision aerospace equipment to lightweight innovations in automotive manufacturing, and even performance enhancements in sports equipment, carbon fiber is everywhere. In recent years, the domestic carbon fiber industry has made remarkable strides and achieved significant accomplishments. However, compared to imported carbon fiber, there are still some performance gaps that cannot be ignored. Today, let’s delve into the differences between the two.




1. Carbon Fiber Performance Indicators

The performance of carbon fiber is mainly measured by several key indicators, which act like its “ID card” and determine its suitability for various applications.

- Tensile Strength: This refers to the maximum load capacity of the material when subjected to tension, much like the heaviest weight a strongman can lift. For example, in the aerospace field, aircraft wings need to withstand tremendous aerodynamic forces during flight. High tensile strength carbon fiber ensures that the wings don’t break under complex stress, ensuring flight safety. For instance, in the manufacture of high-performance fighter jets, there are stringent requirements for the tensile strength of carbon fiber in the wings.

- Tensile Modulus: This reflects the rigidity of the material, similar to how one would measure the stiffness of a spring. In automotive manufacturing, a higher tensile modulus makes the car’s structure more stable, improving vehicle handling and crash safety. When a car takes a sharp turn at high speeds, carbon fiber body components with high tensile modulus can minimize deformation and maintain stability.

- Density: This directly affects the lightweight nature of the product, which is crucial in fields focused on energy efficiency and speed. In the electric vehicle industry, reducing the body weight can significantly improve the range. Using low-density carbon fiber materials for the car body can reduce weight without compromising performance, thereby reducing energy consumption.

- Elongation at Break: This indicates how much the material can deform before breaking, much like how far an elastic band can stretch. In sports equipment such as tennis rackets, an appropriate elongation at break allows the racket to flex slightly upon impact, enhancing hitting power and feel.

These indicators are interrelated but each plays a unique role, contributing to the overall performance of carbon fiber in real-world applications. Together, they determine how carbon fiber performs in different scenarios.



2. Comparison of Performance Parameters: Domestic vs. Imported Carbon Fiber

According to publicly available data, in the high-end carbon fiber sector, imported carbon fibers still maintain a leading edge in tensile strength and tensile modulus due to the long-standing technological advantages they have accumulated. Toray, a global leader in the carbon fiber industry, produces some models of carbon fiber with outstanding performance. The tensile strength of these fibers can exceed 7000 MPa, and the tensile modulus is over 300 GPa. This data indicates that these carbon fiber materials can withstand enormous tension without breaking and possess extremely high rigidity.

Domestic high-end carbon fiber products have made significant breakthroughs in recent years, achieving remarkable progress. However, on average, their tensile strength ranges between 6000 and 6500 MPa, and the tensile modulus falls between 280 and 300 GPa. While there is still a certain gap compared to imported products, domestic carbon fibers continue to make strides, with ongoing increases in R&D investment and gradual improvements in technology.

In the mid-to-low-end sectors, domestic carbon fiber has shown strong competitiveness. Its performance is sufficient to meet most conventional application needs, such as in general industrial products and sports equipment. Furthermore, domestic carbon fiber is more cost-effective, which allows many small and medium-sized enterprises to adopt carbon fiber materials at a lower cost, thus promoting the wider application of carbon fiber across various industries.



3. Performance Differences in Practical Applications

In the aerospace industry, where material performance requirements are almost rigorous, imported carbon fiber has long held a dominant position due to its stable and exceptional performance. Critical structural components like airplane wings and fuselages benefit from using imported carbon fiber to ensure both the safety and fuel efficiency of the aircraft. Taking renowned international aircraft manufacturers such as Boeing and Airbus as examples, they extensively use high-end imported carbon fiber materials in their aircraft production. These airplanes must operate in various complex meteorological conditions and flight states, which demands extremely high reliability and stability from the materials. Imported carbon fiber is able to meet these stringent requirements.

However, in the sports equipment sector, domestic carbon fiber has already found widespread application. In bicycle manufacturing, domestic carbon fiber bicycles have gained popularity among cycling enthusiasts due to their higher cost-effectiveness. While they may slightly lag behind imported products in terms of performance, domestic carbon fiber bicycles have achieved a good balance in terms of lightweight, rigidity, and comfort through optimized design and manufacturing processes.

In the manufacture of fishing rods, domestic carbon fiber rods also perform excellently. Their excellent toughness and strength allow them to meet the needs of fishing enthusiasts across various water environments and fishing scenarios.



Xiamen LFT-G offers both imported and domestically produced carbon fiber specifications for our carbon fiber composite materials. We provide you with a range of options to best suit your project needs. For your convenience, we are happy to provide laboratory testing data to assist you in making an informed decision. Please contact us for more detailed information and to receive the test datas.





Production Process of Polyvinyl Butyral Resin

2025-02-14

The full name of PVB is polyvinyl butyral, or PVB resin for short. It contains a lot of hydroxyl (OH) groups, which can produce bridging reactions with some thermosetting resins to improve chemical resistance and coating film hardness. PVB molecules contain long branched chains and have good flexibility, excellent transparency, strong adhesion, good light resistance, heat resistance, cold resistance, water resistance, film-forming properties, solubility, miscibility, high tensile strength and impact resistance, etc. It is widely used in the fields of manufacturing laminated safety glass, coatings, adhesives, ceramic film decals, vacuum aluminum foil paper, electrical materials, fiberglass products, fabric treatment agents and engineering plastics. It is a synthetic resin material with broad development and utilization prospects.

 

There are three main synthesis methods for producing PVB in the industry: one-step method, dissolution method and precipitation method. The following will introduce these three process methods and their advantages and disadvantages in the production process one by one.

 

The one-step method refers to a generation process in which the hydrolysis of polyvinyl acetate (PVAC) and the acetal reaction of the generated PVB are carried out simultaneously. It is represented by the production process of Solutia Company (the chemical division of Monsanto Company was split to form Solutia Company, which has now been acquired by Eastman Company). Vinyl acetate is bulk polymerized to form a methanol solution of polyvinyl acetate, and HCI is added for alcoholysis. The PVA generated by alcoholysis is suspended in a mixed solvent of ethanol and ethyl acetate, and butyraldehyde and HCI are added for acetal reaction. At the reflux temperature, react for 8 to 10 hours. As the reaction proceeds, PVA is completely dissolved and a uniform PVB solution is finally formed. Then add alkali to adjust the pH to 6. After reaching the specified acetal rate, it precipitates in water. After washing, neutralizing and drying, the finished PVB product can be obtained.

 

The dissolution method is to make PVA into a methanol suspension, add HCI and butyraldehyde to perform a condensation reaction. As the reaction proceeds, PVA gradually dissolves to form a uniform solution. After reaching the specified acetal ratio, it precipitates in water. After washing, neutralizing and drying, the finished PVB product can be obtained. The acetal rate of the PVB resin produced by this method can reach more than 86%, and the condensation distribution is uniform.

 

The precipitation method requires first dissolving PVA in water (85-90°C), then filtering the solution, pressing it into an acetal kettle, adding hydrochloric acid and butyraldehyde, and adding butyraldehyde in two batches to start homogeneous condensation. When the reaction reaches a certain level, PVB particles are precipitated from the solution and suspended in the mother liquor, which is a heterogeneous condensation reaction. When the condensation is completed, the material is put into a water washing kettle, washed with water, and alkali is added for stabilization, then filtered and dried to obtain powdered PVB.

 

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Various Applications of Polyvinyl Butyral

2025-02-14

Polyvinyl Butyral (PVB) is a versatile and widely-used thermoplastic resin known for its exceptional properties. It is made by the condensation polymerization of polyvinyl alcohol (PVA) with butyraldehyde. PVB offers unique advantages such as transparency, excellent adhesion, impact resistance, and UV stability, making it indispensable in numerous industries.

 

One of the key characteristics of PVB is its high transparency. PVB films have excellent optical clarity, allowing light to pass through without distortion. This property makes PVB a popular choice for safety glass applications, such as laminated glass used in automotive windshields and architectural windows. The inherent toughness of PVB also enhances the safety of laminated glass by preventing it from shattering upon impact.

 

PVB exhibits remarkable adhesion to various substrates, including glass, metals, and plastics. This adhesive property makes it an ideal interlayer material for laminated safety glass. The strong bond created by PVB interlayers holds the glass together even when it breaks, thus providing enhanced protection against personal injury and property damage. The adhesion of PVB also makes it suitable for laminating other materials, such as textiles, metals, and electronic components.

 

When used as an interlayer in laminated glass, PVB significantly improves impact resistance. The tough and flexible nature of PVB helps absorb and distribute energy upon impact, minimizing the risk of breakage. This impact-resistant property finds applications in safety glass for automotive windshields, architectural structures, and bullet-resistant glass.

 

PVB exhibits excellent resistance to ultraviolet (UV) radiation. It acts as a UV stabilizer, protecting the underlying materials from degradation caused by prolonged exposure to sunlight. This makes PVB an ideal choice for outdoor applications, such as solar panels and architectural glazing, where UV resistance is crucial.

 

PVB can be customized and modified to suit specific application requirements. By altering the molecular weight and modifying the plasticizers, various grades of PVB with different characteristics can be produced. This versatility enables manufacturers to tailor PVB properties such as viscosity, glass transition temperature, and adhesion strength to meet the specific needs of different industries, including automotive, construction, and electronics.

 

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How to customize the designs on the diaper lamination backsheet film

2025-02-14

The clothlike PE film backsheet for diaper can be customized with your own pattern. The composite film bottom film of diapers is usually used for the outer layer of diapers, which has functions such as breathability and waterproofing. At the same time, it is also an important part of showcasing product design and brand image. Through specific printing techniques such as screen printing, various patterns can be printed on the composite film substrate to meet the needs and brand promotion requirements of different customers.

clothlike PE film backsheet for diaper

In practical operation, many diaper manufacturers provide pattern customization services, and customers can choose suitable patterns for breathable printed backsheet film printing based on their preferences, brand style, or market positioning. These patterns may include cartoon characters, brand logos, product feature descriptions, etc., aimed at enhancing the attractiveness and market competitiveness of the product.

 breathable printed backsheet film

Customized patterns on the PE full laminating fabric bottom not only enhance the aesthetic appearance of the product, but also increase its added value. Consumers are willing to pay higher prices for products with unique designs and good appearance. Customized patterns can enhance consumers' sense of brand identification and loyalty. When consumers develop a preference for a brand's design, they are more likely to continue purchasing products from that brand.

PE full laminating fabric

The main use of wood pulp SAP paper in the application of sanitary napkins

2025-02-14

In the application of sanitary napkins, the main use of wood pulp absorbent paper is as an absorbent body, exerting its efficient water absorption performance. The following is a detailed analysis of the application of wood pulp absorbent paper in sanitary napkins:

1. Characteristics of Wood Pulp Absorbent Paper

Wood pulp SAP paper is made from wood or other plant-based cellulose materials and has excellent water absorption properties. The distance between its fibers is relatively large, which is conducive to the rapid penetration and absorption of water. At the same time, wood pulp has a soft texture that does not cause friction or discomfort to the skin, making sanitary napkins more comfortable to use.

super absorbent polymer paper

 

2. The role of wood pulp absorbent paper in sanitary napkins

Super absorbent polymer paper can quickly absorb and lock menstrual blood, keeping sanitary napkins dry and effectively avoiding side leakage and re infiltration, thereby extending the use time of sanitary napkins. The fiber structure in wood pulp makes sanitary napkins have good breathability, which can reduce moisture and stuffiness, and lower the risk of skin infections. The soft texture of wood pulp absorbent paper can fit the skin, reduce friction and discomfort, and enhance the comfort of using sanitary napkins.

wood pulp SAP paper

3. Comparison between pulp SAP paper and Other Absorbent Materials

Compared with polymer absorbent beads, dust-free paper and other absorbent materials, wood pulp absorbent paper has its unique advantages in the application of sanitary napkins. Although polymer water absorbing beads have strong water absorption capacity, their cost is relatively high; Dust free paper is more suitable for absorbing ultra-thin structures, but may be slightly inferior to wood pulp absorbent paper in terms of softness and comfort. Therefore, wood pulp absorbent paper occupies an important position in the sanitary napkin market due to its cost-effectiveness and comfort.

pulp SAP paper

In summary, wood pulp absorbent paper plays a key role as an absorbent body in sanitary napkins. Its efficient water absorption performance, good breathability, and comfort make sanitary napkins drier, more comfortable, and safer to use.

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